Continuous non-aerated Δ¹-dehydrogenation of hydrocortisone by PAAH-bead entrapped Arthrobacter simplex

A continuous non-aerated process for the Δ¹ of hydrocortisone by gel-entrapped Arthrobacter simplex was developed. The process employs PAAH-bead entrapped cells for the continuous conversion of up to 1.6 g/l hydrocortisone solutions in cosolvent containing buffer. Employing ethyleneglycol (10-20% (v/v)) as the cosolvent of choice and menadione sodium bisulfite as effective, non-toxic, sole electron acceptor, efficient non-aerated continuous production of prednisolone in a packed bed conlumn could be maintained, at least for the 30-40 day period of continuous operation tested. The high operational stability observed was made possible by the combined effect of immobilization technique (PAAH bead entrapment), wisely selected cosolvent and artificial electron acceptor, and elimination of aeration and vigorous mixing.